Lean Bicycle Factory Game
Follow for updates on what Ludosity AB is creating. Get this factory in shape You are the new manager of a factory that needs a new plan! Organize and shape up the factory to make it lean and mean, and above all, profitable! Lean is a new way of thinking Lean turns many conventions on it’s head.
It is the new leading way to manage a company or run a factory. It is based on the immensely successful Toyota Production System. Learn while having fun Make no mistake, this is a game. But it will introduce menu new concepts to the player, and it has a vast library of information about Lean. After playing this game, your employee will come out more conscious about wastes, and he will bring his new knowledge to work.
For Lean Bicycle Factory on the PC, GameRankings has game information and articles.
Don't bore your team with static Powerpoint slides! Engage them with a Lean game to demonstrate your teaching. I've written about.
Some games below are perfect for quickly illustrating a Lean concept. Others are longer, suitable for larger training sessions with multiple iterations of the game. Browse the list. Let me which games worked for you. I'll try to keep this list up to date, so please email me if you find broken links! List of Lean Games and Simulations: A game that teaches how to facilitate using a story with questions.
A pen and paper simulation that shows how inefficient multitasking is. A web-based 5S game. A bingo game to use while you're presenting.
Prove how great at multitasking you are with this quick, online game. Write down names to prove that multitasking doesn't work. A Japanese lean guy teaches 5S using geometric shapes Build a tower of spaghetti and marshmallow using the PDCA cycle. A lean simulation using three rounds of paper airplane folding. Teams cut out snowflakes to satisfy a demanding customer. A great activity for demonstrating one-piece flow.
Not so much a game as a video showing a method that could be used with different games. A six sigma training game using gummy bears to create a Design of Experiments. Simple game showing pull system technique. Turn dice at each process to simulate a process with different batch sizes. A video showing how Toyota runs their training sessions. Make slices of pizza out of paper and send them through a bake oven.
Simple game using post it notes and stickers. Explore lean concepts with this game using building lean reference cards. Pass as many tennis balls as possible through your team. Porsche JIT game described in Womack's Lean Thinking Balance your own work cell with Lego planes.
Assemble paper cups and trays in pull vs push scenarios. Multiple iterations of a dice game showcasing variability, interdependence and flow. Roll dice to simulate work flow in software development. Another game targeted specifically at software development, modeling how stories travel across a kanban board. 'Crossing the Line' is a quick simple negotiation game and 'Customer Connections' energizes your team with PVC pipes.
Directions on how to run your own Lean game by making paper airplanes. A proven lean simulation with teams building houses out of Lego over four rounds. A video series illustrating many lean concepts by folding paper airplanes in a simulated factory. Teams craftily learn the difference between push and pull production while making faces with paper, scissors and glue. Flipping over coins in batches or one-by-one?
Single-piece flow wins every time! Deming's statistical Red Bead Experiment on video with a very funny facilitator. Lose yourself for hours in this computer simulation of a bicycle factory.
A lean game using wooden train tracks and plastic chips to simulate a pizza making operation. The focus here is on value-stream mapping.
This Lean simulation using Lego bricks is perfect for longer sessions, where multiple runs of the game teach the benefits of pull vs push, as well as kanban and 5S. Perfect for a Lean office initiative, participants in this game process paperwork (simple math calculations) in different size batches.
Professionally quality Lean game simulating a factory producing origami frogs. All directions and instructions included. 30 minute video of an MIT lecture series showing a Lean Lego game in action. Excellent way to learn how to facilitate a Lean game.
Perfect little exercise to illustrate the benefits of Standard Work, by getting everyone to draw a pig using specific instructions. Massive supply chain simulation that's been around for ages.
Can be played in all it's complexity, or just portions. Kanban simulation using an excel spreadsheet. Surprisingly addictive! Investigate Lean concepts by making holiday brochures with your team using typical crafty supplies. Make 6 different Lego models, including a duck robot! A statistical game using dice to learn about the effect of variation in your process. Investigate how rolled-throughput-yield affects your process by dropping playing cards toward a target.
Trek Bicycle Factory Tour
Instructions for running a Lean game with origami or paper airplanes. Longer Lean simulation using beans and dice to simulate a production facility. Fold paper hats and learn about the Theory of Constraints. Use candy as money! Learn about 5S by searching for specific digits in a jumble of numbers.
Schwinn Bicycle Factory Chicago
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